ok you asked for it, the non jeep build thread.

This site may earn a commission from merchant affiliate links, including eBay, Amazon, and others.
afraid not, you know that modification I did to the breather so I could fit it under the hood without the 2 inch body lift? well it bit me in the butt. one of the little screws popped off and went down the intake the day after I took that drive. I was so ticked off I just had My friend rick take it to his shop to see if he could see any damage with his borescope. and he has been so busy he finally looked at it yesterday and there was some metal inside so he is going to have to pull the heads and take a better look. so I haven't driven except that one time. hopefully I will not have to pull the engine and rebuild it again. jml.
 
well, my friend Rick has been very busy. I guess I should have just done it myself. I thought it would be faster to have him do it, boy was I wrong lol. anyway the good news is there was no major damage. all the valves were fine, the pistons and cylinder bore was fine. and no major damage to the head. so we had the valves lapped for good measure, we got them back from the machine shop today. hopefully I will be able to get it back home by the end of the week. I have to be out of town until friday but hopefully I can take it back home friday and get back on track.
 
well, my friend Rick has been very busy. I guess I should have just done it myself. I thought it would be faster to have him do it, boy was I wrong lol. anyway the good news is there was no major damage. all the valves were fine, the pistons and cylinder bore was fine. and no major damage to the head. so we had the valves lapped for good measure, we got them back from the machine shop today. hopefully I will be able to get it back home by the end of the week. I have to be out of town until friday but hopefully I can take it back home friday and get back on track.

Good luck.
 
the bronco is back home. after a month of mostly sitting in the shop waiting for my mechanic friend to get it back together. but it is back together, I had him relocate the o2 sensor to the passenger side because the wiring was a little too close to the front driveshaft for my comfort. and it is still running like crap. I need to let the fitech system learn a bit. I did some programming on it tonight and I think I have some things sorted and it sounds a bit better. I am going to get it aligned tomorrow, then I can take it out and really drive it a bit. of course it is getting cold out and I have no top for it, or roll bar, or seatbelts etc. so I can't drive it much or far yet. I decided to sell my 89 convertible so that I could pay some bills and get some more parts for the bronco, I ordered the roll bar, the soft top and a bunch of small parts for it. those will be coming soon. I will probably get the top put on over christmas when my daughter is home. in the mean time since I am going to drop it off for the alignment tomorrow I put the doorpanels and center console in today. to make the interior look finished even though it is not.
1eSPTD8.jpg


HWLEZZf.jpg


w9y5W1s.jpg


lgIhUZQ.jpg


fF9DtBP.jpg


NZq2fT0.jpg
 
time for an update. I struggled with the fitech for a very brief period of time, but I could not get it to run right and the instructions and online support were no help. I kept seeing videos for the holley sniper system whenever I researched questions, and the system seemed so much easier to work with so I dumped the fitech and swapped in a holley sniper system. it runs 100% better. I have a guy who tuned my convertible who helped me figure out a couple adjustments. it isn't quite there yet. but it is running a lot better. It just scoots when you mash the pedal. but its a bit chilly driving with no top lol. I am still waiting on my roll bar I ordered from toms bronco parts. once I get that in I can put the top on it. in the mean time I put the top front adapter plate that is necessary for both the soft top and the bikini top on, and it also covers the windshield wiper cover so I could install it. I also finished up the speaker install and found that the one piece windows made the door panels not fit properly so I had to modify them. I have discovered a power steering fluid leak which I am struggling to stop and a rear main seal leak which will have to be addressed at some point. it is a one piece rear main so I will have to drop the transmission to do it, gggrrrrrrrrr. but the truck is running pretty well and it gets a lot of positive looks when I am out, either that or they just think I am nuts driving around with no top when it is 48 degrees outside lol. anyway I am making slow progress. next things are to continue to tune the engine, I want to raise the center console up a bit so I can move it forward so I am going to get some square tubing and make a base to lift it slightly.

here a re a few recent pictures.

gratuitous shot of ozzy


Gt0b8dZ.jpg


JCQZEMb.jpg


IQooDoL.jpg


RYUBuq0.jpg


12CUH7Q.jpg


L1pHLcY.jpg


the sniper pad will not be staying there permanently. I ordered a speedhut fuel pressure gauge to match my other gauges and it will be going there eventually. the handheld will be mounted in the glove box with a quick release mounting bracket that shoud make it look good and be functional when I no longer need it on a regular basis.

JCQZEMb.jpg
 
after a major SNAFU the Bronco is back up and running. It's an embarrassing story, but the short version is that the Blueprint engines 408 stroker I ordered from Summit had been replaced with an upgraded version. it comes with about 50 more hp, which is awesome, but it also is internally balanced, and the engine I thought I bought was 28 oz externally balanced. so no surprise there was a nasty vibration, and that explains the rear main seal leak. When I was sending in my tech sheet to Adam Nick Langen from mad scientist tuning to help me tune the Sniper system I discovered my mistake. fortunately I had barely run the engine, so no major damage was done I don't believe, anyway I swapped out the balancer and flywheel and a few other minor things and with the help of my awesome neighbor) I have it all back together. and running. it is much better. I still have an occasional backfire when decelerating, but for my first test drive tonight it was pretty good. I will drive it some more tomorrow to let the fitech learn, then I will make a data log and send it over to Mad Science tuning to get the tune dialed in. on another note, I called toms bronco parts to check on my roll bar, and it is a good thing I did. apparently someone had pulled the order and billed me but the order was never completed. it should be here next week. just in time. I wasn't ready for it before now anyway. now to clean up this mess of a shop and prepare for the next phase of Bronco resurrection
 
Last edited:
took my daughter to lunch in the bronco today. a bit chilly with no top. the roll bar should be here wednesday. then some fitting, painting, installing, then I can maybe put the top on it. I have been vacillating on the roll bar. at first I was going to have it powdercoated, the upside to powdercoating is that it is very durable, the downside is that if you scratch it, it is extremely difficult to fix, you can't just touch it up. paint is less durable but easy to touch up if damaged, so I decided to go with rustoleum hammered black paint. as I am sure you guys know the hammered paint gives a textured, weathered look that looks even better if you get a little crazy and put it on too heavy and get runs or splotches it is also very durable and you can paint right over rust with it. So I think it will be perfect for the roll bar.
 

Attachments

  • lauren.jpg
    lauren.jpg
    851.2 KB · Views: 6
  • bronco 4.jpg
    bronco 4.jpg
    424.2 KB · Views: 7
  • bronco 3.jpg
    bronco 3.jpg
    835.4 KB · Views: 8
  • bronco 2.jpg
    bronco 2.jpg
    1,012.2 KB · Views: 7
  • bronco1.jpg
    bronco1.jpg
    1.1 MB · Views: 6
Last edited:
I hope you all had a happy and productive thanksgiving. as for me, after eating too much for lunch and taking a nap afterward, I did get some things accomplished today. first, I am still in the process of getting my holley dual quad sniper system tuned. I have only driven it a couple times, and I think I am getting there. I read a lot of people have issues with RFI and while I don't think I have any right now it apparently can happen down the road so I decided to be pro-active. I relocated my coil and ran the wiring a bit differently and shielded some of the wiring. I really didn't want to put it on the fender, but I decided after looking at my options this was the best spot for it. after it is done, I don't think it looks too bad.


pTbj9Fn.jpg





I also just got my new fuel pressure gauge. I had not originally planned on it. I did not design the dash with it in there, but I think after looking at the dash it almost looks like I did, that spot was just open begging for something to be put there. I ordered it from speedhut to match my other gauges.


nOdiiBu.jpg


I had always planned to relocate the handheld or remove it, but I decided to put it in the glove box. I have this holder from t dog on ebay that you can just slide out of the bracket for easy use, and I have another coming that has a magnetic back so I can stick it to the dash when I really want to monitor things.


8tgwSE4.jpg


and I took a few "pretty much" finished at least at this point interior pics.

ohfW35l.jpg


iWjBlFb.jpg


5mHKKIk.jpg


JHS1elx.jpg




after that I sat the roll bar in place and mocked it up. I will plan to drill the mounting holes and paint and mount it this weekend.

AXin1cp.jpg



I also reprogrammed the IAC on the sniper. so all in all a pretty productive day after all.
 
I painted my rollbar and with a little help from my wife I got it bolted in.

IVh3F9S.jpg


then I went to install my windshield stiffeners I bought from BC broncos where I found another little bump in the road. it is always fun when you mix and match things from multiple suppliers who have no idea what you intend to do with them. anyway this is the way they look on there website.

9ANmegl.jpg


in retrospect you can see they are obviously designed with there own soft top in mind. I bought a Bestop soft top and bilini top. and there windshild bracket is different. so this is what I had to do to make it work.

BlVwKMF.jpg


and i did not like it at all. it fit odd and caused a significant torque to be put on the rods. also they were at a pretty strange angle. all in all I was not satisfied with it, so I made some simple angle iron brackets and powdercoated them and mounted them to the front bracket.

m75b1KB.jpg


and that helped a lot.

E5aW4DN.jpg


then I went ahead and put my bikini top on.

m3cBSpt.jpg


I need to get the soft top on it, but I am going to need some significant help for that since the tops of my truck have no holes to mount to I am going to have to figure it out and drill all the holes. so I am going to wait until my daughter and son in law come home in a couple weeks.
 
I swapped in an msd pro billet distributor that is a little shorter than the previous distributor I had, and with no vacuum advance. and I locked it out and had sniper control the timing. after the usual screwups, followed by figuring out what I screwed up, followed by fixing my screw up, I am up and running, and this thing is a beast!! it is running awesome, it idles perfect, revs to 5000 faster than you can shake a stick. it cruises along at low rpm perfectly. in 5th gear I am running about 2250 rpm at 60 mph so I am hoping as the sniper learns the fuel mileage will improve. I have been running way to rich and using a lot of fuel. but I took it for a nice long drive today around town, and down the highway and on some backcountry roads. lots of different driving scenarios and it seems to be working great;D;D so I took some pictures at a nice bridge I like.

fI58P2z.jpg


BDbjQaH.jpg


NYPVqzt.jpg




one of the biggest issues I have had is running low rpm and lugging the engine it would tend to sputter, and pop and backfire. this video was cruising slow in 3rd. no popping, no sputtering just smooth.

 
2

Latest posts

Back
Top